Printers with code verifier – minimize errors, maximize efficiency
Companies that invest in advanced technologies have the opportunity to stand out in the market. One example of such advances are label printers with a code verifier, which improve the quality of processes in logistics and production areas.
Printers with a code verifier allow immediate control of the readability and quality of printed barcodes and 2D codes (QR, Datamatrix). This eliminates the risk of errors that can lead to costly mistakes in the marking process or subsequent identification problems. Automatic verification ensures compliance with standards and customer requirements, which enhances the company’s reputation and trust towards the brand.
Problems with printing codes on labels and their impact on reading by scanners
Many factors can affect the quality of printed data on labels. For codes that contain identifying data, it is often visually impossible to determine whether they have defects that make them unreadable. It also happens that they do not have the expected ISO 15415 or 15416 quality grade.
Print and design your labels yourself! Download demo, buy full version of ETILABEL software!
- Poor print quality: fuzzy, blurred or inaccurately printed codes can be difficult for scanners to read. The cause may be wear/damage to the print head, the rubber roller under the print head, or other printer problems.
- Too low contrast: Low contrast between the code and the background can affect the readability of the code and significantly reduce its quality class.
- Physical damage: Creases/wrinkles in the thermal transfer ribbon, tears or dirt on the labels can prevent the codes from being printed and read properly.
- Inadequate code size: Design errors when creating new code labels in programs and graphic editors. Poor scaling without maintaining proportions distorts the structure of codes, making them impossible to read.
- Quiet zone problems: Lack of adequate space around the barcode (the so-called quiet zone) can interfere with the scanning process. This is especially possible with high-speed verifications on production lines.
- Improper printer settings: Incorrect printer configuration, e.g. wrong print resolution, wrong print parameter settings (e.g. speed, blackness, head pressure) definitely reduce the quality of printed codes.
How code verifier printers improve operational efficiency
The use of printers with verifiers minimizes the need for additional manual inspection, which significantly speeds up the labeling process and reduces operational costs. Real-time code verifier allows faster identification of problems and immediate signaling of detected quality defects. This happens, for example, through the printing of a mosaic or dedicated graphics on the surface of the label with incorrect codes. The efficiency and fluidity of the verification process translates into higher labeling efficiency and correct identification in subsequent stages of the product “life”. This eliminates potential contractor complaints.
Integration and scalability
Code verifier label printers are compatible with modern warehouse management systems (WMS) and ERP. This makes it easy to integrate them with existing solutions. The scalability of this technology makes it easy to adapt it to the needs of both small businesses and large enterprises.
Do you have a problem? Take advantage of the helpdesk!
Advanced label printers with code verifier – check out what we offer!
TSC Printronix ODV-2D T6000 and T8000 series are fully industrial printers that provide the highest quality printing at resolutions up to 600 dpi. The 6-inch variant of the printer is ideal in logistics areas for verifying A5-size pallet labels.
The Honeywell PX940V is the ideal industrial solution for production areas. Its high printing precision combined with ISO-standard code quality verification will work well for long-run serial orders.
Competitive advantage
Companies using label printers with a code verifier boast higher quality in their processes and services. Automating code verification increases product control. This is crucial in logistics, pharmaceuticals, automotive or electronics, where accuracy and compliance are a priority.
In summary, the use of label printers with a code verifier, such as the Printronix T6000/T8000 ODV-2D and Honeywell PX940V, combined with attention to print quality, minimizes the risk of errors and increases process efficiency. This is an investment that brings tangible benefits and strengthens the company’s position against the competition.
